?ソ 5000L Brewery System-Shandong Tonsenbrew Co., Ltd. <
  • Large Brewery System

- Product Descriptionツ?-

Our Polishing: 

Overall polishing to 0.4ホシm without dead corner for inside Polishing.

Smooth enough and passivating treatment for Outside Polishing. Make sure the inner tank smooth enough to avoid form any dead cornor which caused bad taste in the wort beer. Outer tanks looks more like an artwork.


Our Welding:

All welding is 100% WIG welding and is Full welding. All welding is double side welding.

The use of argon on the protection of metal welding material, So that welding can not be in contact with oxygen in the air, thus preventing the oxidation of welding consumables.Which Makes tanks durable and strong.


5000L BREWERY configurations (Reference)


1.Malt Milling SystemMill machineStainless steel/Carbon steel
Grist caseStainless steel
Flexible conveyorOuter PPR or Stainless steel
2.5000L Brewhouse System Mash tunInner:3mm;outer:2mmMotor agitationSteam jackets/Electric elements/Fire direct heating
Lauter tunInner:3mm;outer:2mmRack system;False bottom filter
Kettle tunInner:3mm;outer:2mmSteam jackets/Electric elements/Fire direct heating
Whirlpool tunInner:3mm;outer:2mmSide tangent whirlpool inlet
Hot water tankInner:3mm;outer:2mmSteam jackets/Electric elements/Fire direct heating
AccessoriesMash pump;;Heat exchange plate;Hop back system; Brewhouse Pipes;
3.Fermentation SystemFermentation tankPressure:3Bar;Inner:3mm;outer:2mm;with insulation;Cooling jackets;
AccessoriesYeast adding Tank;
4.Cooling SystemGlycol water tankInner:3mm;outer:2mm
AccessoriesChiller; Glycol water pump; Pipes and Valves;
5.CIP SystemAcid tankPump; Pipes and Valves
Disinfection Tank
Trolley
Accessories of the CIP System
6.Control SystemAutomatic/Semi-auto
7.Filtering SystemCandle type diatomite filter/Membrane filter/Bag filter
Bright beer tankDouble-layer with insulation;
8.Filling SystemGlass bottle lineCapacity:800-1200 BPHWashing heads:8;Filling heads:8;Capping heads:3Optional:Capacity:1500-2000 BPHWashing heads:16;Filling heads:16;Capping heads:6
Canning lineCapacity:1000-1500 CPHFilling heads:12;Capping heads:1
Keg systemKeg filling machine;Keg washing machine;Keg washing and filling unity machine;


5000L BREWERY configurations (Reference)

1.5000L Brewhouse

1)Mash Tun / Lauter Tank & Brew Kettle/Whirlpool Tank (2 Vessel)

2)Mash Tun & Lauter Tank & Brew Kettle/Whirlpool Tank(3 Vessel)

3)Mash Tun / Lauter Tank & Brew Kettle & Whirlpool Tank(3 Vessel)

4)Mash Tun & Lauter Tank & Brew Kettle & Whirlpool Tank(4 Vessel)

5)Mash Tun & Lauter Tank & Brew Kettle & Whirlpool Tank & Rice Cooker(5 Vessel)

Four-vessel systems offer the highest throughput and the most versatility. With proper vessel sizing, well laid out hard piping, and well-designed controls these brewhouses can be extremely large and only require one person to operate it. The ability to make more beer with less labor input, paired with gains in efficiency and quality control make the four-vessel brewhouse a worth while investment for breweries that intend to produce a lot of beer.

1) Fully insulated mash tun and brew kettle mounted on a modular, radius edge, stainless steel under-frame, designed for easy and efficient installation in almost any structure.

2) 100% certified SUS304 sanitary food grade stainless steel in all of our components. 

3) False bottom/Sieve plate Equipped in Lauter tank,Laser milling, Filter gap: 0.8mm

This filter plate is made on a complete stainless by CNC lathe, it is strong, filter fast and leak no any grist. Which has a good effect in Separating wort and impurities. Grain door and False Bottom for rapid and efficient cleanup.

4) A Design that allows infinite control, endless flexibility and precise repetition.

5) All necessary equipment to monitor the quality of the brew.

6) Steam, Electric or Direct Fire for heating.


2. 5000L Fermentation System
Fermentation tanks are where the magic happens. It窶冱 important to have a precisely built vessel to condition your beer as it ferments. Tonsen brew offers fermentation tanks with ultra-precise welding and polishing, complete traceability, and material exactness to meet all international safety standards. From small, pub-size fermenters to towering outdoor tanks, we have the manufacturing capability and expertise to custom-build fermentation tanks of all sizes.
Material: Stainless steel 304

Insulation: Polyurethane, TH: 100mm

Glycol jacket: Dimpled jacket on the cone and side

Or single wall with jacketed,or single layer fermentor.

Head: Double or single dish head on the top

Accessories: Sample valve, pressure gauge, solenoid valve, pressure relief valve, racking arm, CIP arm and Blow off arm, dry hops port and so on.


3. Tonsen Brew Auxiliary equipment

Tonsen Brew offers all necessary peripheral equipment to ensure that your brewery / Brewpub has everything it needs for a high quality brew and the means to give your clients the best drinking experience.


1)Malt Miller

Double Roller 

Adjustable roller width, little dust, low noise

2)Cooling system

Glycol Tank

Chiller machine

3)CIP system

Disinfection Tank

Alkali Tank

4)Control Cabinet

Schneider low voltage electrical components; Danfoss VFD;

Wiring diagram will be provided with the panel;

wiring diagram and English nameplate.

All motors must have fuse and overload protection.

5)Packing system    

Bottling

Canning

Kegging

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