300L Fermentation Tank-Shandong Tonsenbrew Co., Ltd. <
  • Micro Brewery Fermentation Tank

- Product Description -

Fermentation Tanks
Fermenter is also called CCT (Cylindrical Conical Tank), FV (Fermentation Vessel), primary fermenter or unitank as they are used both for fermenting and storage. TONSEN stainless steel fermenter can be individually temperature controlled through glycol jackets and are fully equipped with accessories such as pressure relief valve, CIP cleaning ball, sample valve, manhole,etc Fermenting is the process during which the yeast transforms the wort into beer. Bright beer takes place after fermenting and mainly function is to make the beer more clear and store a longer time. The fermenter can be top manhole or side manhole according to different client requirement for lager or ale beer brewing.
Fermentation Tank Specification



Tank Capacity:500L/5BBL  (+25% Headspace minimum)
Interior Shell:SUS304 full welded; TH=3mm
Exterior Shell:SUS304 full welded; TH=2mm
Welding:100% TIG welding with pure argon gas shield
Interior Finish:Sanitary 2B finish, Pickled and Passivated;
(8K Mirror finish optional)
Exterior Finish:Oil brushed finish(2B, 8K Mirror finish optional)
PolishingInterior full polished to 0.2~0.4 μm without dead corner
Insulation:TH=80mm with low thermal conductivity PU
Cooling:35% Glycol liquid -5℃
Cooling Jacket:Dimple plate on bottom and side wall, welded without over burning
Jacket testby water and gas, 5bar/75psi for 1hour, 3.5bar/52psi for 48 hours
Jacket Working Pressure:< 2bar/30psi
Tank leakage testby water and gas, 4bar/60psi for 1hour, 2.5bar/37.5psi for 48 hours
Tank Working Pressure:2bar/30psi
Dished Top:Dished top full polished
Conical bottom:60° cone (customize)
CIP Ball:Top mounted double clamp 360° rotary CIP spraying ball and port, 1pcs
CIP arm:with four-way connection and butterfly valve
CO2 blow-off arm:with butterfly valve (Removable)
Sampling Valve:Full sanitary sampling valve 
Hydraulic shock pressure gauge:on CIP arm
Rotating racking arm:Horizontal mounted at cone with butterfly valve
Discharge arm:With butterfly valve, Removable and easy to clean
Glycol water port:In/out port on side wall and cone;
Thick wall pipe thread (Top or bottom design available)
Legs:4pcs completely SUS304 legs with braces;
heavy duty foot pad 
Accessories:Complete valves, fittings and all parts, Tri clamp/DIN Union available


Brewhouse is various in combinations of vessels, of course to achieve the same four steps mashing, lautering, boiling, whirlpool, by special brewing intentions of brewer including wort output, wort gravity, sparging water, brews in certain time, brewing method etc. Tonsen accepts special design for these variations.
Heating Methods: Electric, Steam, Gas fired
Vessels: 2/3/4/5 Vessels;
Regular: MLT+BKW+HLT
Plate Heat Exchanger
Motor: CE/UL Listed
Pumps: CE/UL Listed
Oxygenator
Working Platform
Brewhouse Pipelines and Valves
Optional:
Grist Case
Wort Buffer Tank
Hop Back
Platform with Sink
Flowmeter


*Tonsen Fermenting system:
according to our standard configuration, the complete beer brewing equipment with 6pcs two batches beer fermentation tanks or with 12 pcs one batch fermentation (based on 12 days fermenting period).
The inside and external of tanks are adopt international standards 304 stainless steel material, mirror polished up to ≤0.8um≤0.6um≤0.2um polishing quality standards, fully meet the PLC automatic cleaning and disinfection of the controlled system requirements. Cone 60° resist compression design, with sample valve, CIP arm, racking arm, pressure gauge, solenoid valve, safety valves and so on.


Brewery Equipment RequestComponents
Milling systemMalt Miller
Brewhouse SystemMash/Lauter/Boiler/Whirlpool Tank/Hot water tank
Wort pump
Heat exchanger
Steam boiler (optional)
Platform and Other accessories are matched
Fermenting systemFermenter tank and BBT (Bright beer tank) Grinded SS304 with 2 layers
Cooling systemChiller and Glycol water tank (Ice water tank, cold water tank)
CIP SystemSterilization tank & Alkali liquor tank & CIP pump
Control systemPID or PLC (SIEMENS program) as option
Packing systemBottling/canning/kegging machine
Trade TermEXW, FOB, CRF, CIF
Payment TermT/T in advance


Output/Brew5HL8HL10HL15HL20HL25HL30HL35HL50HL
Brew/Week2~6
Output/Week10~30HL16~48HL20~60HL30~90HL40~120HL150~300HL180~360HL210~420HL240~360HL
Area Request<45㎡<60㎡<70㎡<90㎡<120㎡<140㎡<150㎡<180㎡<150㎡
Brew master111-21-22-32-33-53-53-5
MaterialInterior Shell: SUS304; TH=3mm; Exterior Shell:SUS304; TH=2mm / red copper
HeatingElectric/Steam/Direct fire for optional
Voltage3 phase/380(220, 415,440...)v/50 (60)Hz



Advantage:
1. Highly Competitive Price, More Than 10 Years Production And Manufacturing Experience
2. Iso9001, Ce (2014/68 / Eu) Ped Certification
3. Strictly Quality Control, Meet The European Quality Standard, Take 3 Times Water Pressure Test During Production.
4. Accept Customized, Professional Engineers Will Provide Design Solutions For You
5.Use High-Quality 304 Stainless Steel, Ensure The Thickness Of The Material
6. Dimple Plate Cooling Jacket, Better Cooling Effect And Longer Service Life
7. Equipped With Safety Valve, Water-Sealed Pressure Valve, To Ensure The Safe Operation Of The Fermentation Tank

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